Lesson 01 – Introduction
1.1 Welcome
1.2 Introduction
1.3 Agenda
1.4 WHAT IS LEAN
1.5 Overview of Lean
1.6 Principles of Lean
1.7 Types of Waste
1.8 Lean Journey
1.9 Roots of Lean
1.10 Lean at Ford
1.11 Toyota Production System (TPS)
1.12 Just In Time (JIT)
1.13 Lean Successes and Benefits
1.14 Efficiency Business Model Fit
1.15 Cash Flow Improvement
1.16 Increased Capacity for Revenue
1.17 Its Challenges
1.18 Process Changes Cause a Rethinking of Process Flow
1.19 Disruptions Downtime Design Failures
1.20 Low Volume High Mix
1.21 High Variability Customization Demand
1.22 Summary
1.23 Quiz
1.24 Thank You
Lesson 02 – Types of Waste
2.1 Welcome
2.2 Types of Waste Introduction
2.3 Agenda
2.4 THE MAIN ONES
2.5 Transportation
2.6 Inventory
2.7 Motion
2.8 Waiting
2.9 Over Production
2.10 Over Processing
2.11 Defect
2.12 Other Types of Waste
2.13 Underutilized Skills
2.14 Wrong Use of Automation
2.15 Wrong Use of Metrics
2.16 Summary
2.17 Quiz
2.18 Thank You
Lesson 03 – Tools
3.1 Welcome
3.2 Lean Management Tools
3.3 Agenda
3.4 Five-S Plus One
3.5 Seiri
3.6 Seiton
3.7 Seiso
3.8 Seiketsu
3.9 Shitsuke
3.10 Safety
3.11 Five-S plus One Summary
3.12 Value Stream Mapping
3.13 Kaizen
3.14 Kaizen Blitz
3.15 Takt
3.16 Jidoka
3.17 Kanban
3.18 Poka Yoke
3.19 SMED
3.20 Summary
3.21 Quiz
3.22 Thank You
Lesson 04 – Lean in Manufacturing
4.1 Welcome
4.2 Lean in Manufacturing
4.3 Agenda
4.4 Background
4.5 Boeings Lean Journey
4.6 History and Background
4.7 Lean Principles Embraced
4.8 Lean Implementation
4.9 Waste Elimination Focus Areas
4.10 Summary
4.11 Quiz
4.12 Thank You
Lesson 05 – Lean in Service
5.1 Welcome
5.2 Lean in Service
5.3 Agenda
5.4 Background
5.5 Lean in Healthcare
5.6 Types of Waste
5.7 Case Study Virginia Mason
5.8 Summary
5.9 Quiz
5.10 Thank You
Lesson 06 – Lean in Office
6.1 Welcome
6.2 Lean Management Lean in Office
6.3 Agenda
6.4 Background
6.5 Lean in Office
6.6 Five-S in Office
6.7 Types of Waste in Office
6.8 Types of Waste in Office(cont.)
6.9 Summary
6.10 Quiz
6.11 Thank You
Lesson 07 – Lean Metrics
7.1 Welcome
7.2 Lean Management Lean Metrics
7.3 Agenda
7.4 Overview
7.5 OEE
7.6 FPY & RTY
7.7 Days in Inventory
7.8 Schedule Adherence Attainment
7.9 Lean Accounting
7.10 Lean Accounting(Cont.)
7.11 Summary
7.12 Quiz
7.13 Thank You
Lesson 08 – Other Methodologies That Complement Lean
8.1 Welcome
8.2 Lean Management Other Methodologies That Complement Lean
8.3 Agenda
8.4 Theory of Constraints
8.5 Theory of Constraints(Cont.)
8.6 Quick Response Manufacturing
8.7 Factory Physics
8.8 Six Sigma
8.9 Six Sigma Implementation Roles
8.10 Summary
8.11 Quiz
8.12 Thank You
Lesson 09 – Lean Maturity Matrix
9.1 Welcome
9.2 Lean Maturity Matrix
9.3 Agenda
9.4 Overview
9.5 Assessment Process
9.6 Assessment Criteria
9.7 Lean Maturity Levels
9.8 Lean Maturity Matrix
9.9 Summary
9.10 Quiz
9.11 Thank You